WhizCut

WhizCut - fully ground cutting edges Innovative indexing and high performing inserts. This is how you improve CNC swiss automatic lathes. The WhizCut-line has tangentially mounted inserts which are ingeniously set at an angle in the tool holder. This gives you the best possible tool life, tight tolerances and smooth surface finish. WhizCut standard inserts all have sharp, fully ground cutting edges. Standard inserts are available between 2° and 20° positive cutting rake - to perform outstanding in every operation. Thanks to the inventive combination WhizCut inserts are up for any material or application challenge. 2 holders - all applications You only need two types of toolholders to perform any operation with a WhizCut insert: J-type toolholders and K-type toolholders. The inserts are divided into two different application styles; “radial turning” and “front turning”. The toolholders for radial turning and front turning are optimized for their targeted application. Range benefits - Perfect chip control and minimal cutting forces: all WhizCut inserts have complex cutting geometries and sharp, fully ground cutting edges. The entire range of inserts is designed to generate ultimate stability. - Flexible: WhizCut has a great assortment of inserts specially designed to fit all swiss type machies. - Save time: with the toolholder system WhizFix, you can index the insert with the toolholder still in the machine. Change or turn the insert around in only 15 seconds. - High pressure coolant: through the toolholders - is available for the full line of WhizCut inserts.

El poder y la fuerza está donde tiene que estar - por dos. WhizCut ha reinventado el inserto de separación para el futuro: WhizTwin es un nuevo inserto audaz que ayuda a reducir el material de desecho y tiene una estabilidad de vanguardia. El diseño de patente pendiente de WhizTwin genera un filo de corte más fuerte que cualquier otro y una estabilidad nunca antes vista. La resistencia y la mayor estabilidad del filo de corte se maximizan con dos filos de corte en la parte delantera. Esto permite que el portapicas se sujete en una posición más estable con un voladizo más pequeño de la placa del portapicas, lo que reduce la inestabilidad y las vibraciones, que son los principales desafíos al separarse. El concepto WhizTwin optimiza la geometría de corte y el relieve alrededor y debajo del borde de corte, lo que aumenta la masa y la estabilidad. La estabilidad de un inserto WhizTwin de 1 mm consigue el mismo resultado que un inserto convencional de 1,5 mm de ancho. Translated with DeepL

WhizDrill: Made-to-order micro drill bits You name it. We make it WhizDrill. Together. All WhizDrills are made to your specific needs and request. WhizCut design micro drills starting at 0,05 mm in any drill form or geometries. Why settle for less when you can have the ideal drill for the job, every time. All WhizDrill micro drills are custom-made, designed and produced to your specific requirements. Thanks to our improved machining facilities WhizCut delivers perfect drills to a moderate price, starting at 20 pieces. At WhizCut we know geometries and our focus is: to help you create a supreme tool. Range benefits - Really small: micro drills starting at 0,05 mm. - Flexible: we produce any drill form and geometry. - Ready to order: blank size in stock: 1,0 mm, 1,5 mm, 2,0 mm, 2,5 mm, 3,0 mm, ?” and 4,0 mm. - Perfect design: optimising drill design generates increased toolife and improved cycle times. - Smoother coating: all drills have an improved smoothness of the coating which improves chip flow and surface finish

WhizIn - angled for better productivity We clamp it crooked - and you get a tool unlike anything ever experienced before. WhizIn toolholders has the carbide bar mounted at an angle to create more stability. WhizIn improves your productivity, by better surface finish and increased tool life. Consistent, strong and stable. A WhizIn boring bar has up to 50% more material at the critical point compared to a conventional boring bar. The boring bar is clamped into the toolholder at an angle and the boring bar grows thicker with the length of the bar. Minimal grinding is required which results in less grinding stress and a more consistent tool for you. Range benefits - Unique chip control geometries: control down to the smallest dimensions. - Increased tool life: the added material at the crucial points gives a matchless tool life. - Improved surface finish: thanks to the additional material and stability. - Wide range: a wide selection of toolholders, some with coolant through. The WhizIn toolholder Perfect conditions for high pressure coolant. The boring bar is mounted in a 2° angle in the toolholder, and a natural incline angle is achieved. - Coolant through: ideal for high pressure coolant. Read more on page 60. - Secure and stable: with double screws. - Special toolholder designs: for Swiss type automatic lathes. - Self locating system: when clamping within 30° the boring bar rotates itself into a correct position in the toolholder

WhizThrill - deburring thread mills Thread mill without battling burrs! WhizCut has revitalized the world of thread milling: the innovation of WhizThrill creates a deburred thread in one single move - with a perfect result. WhizThrill is an unmatched WhizCut-concept of solid carbide thread mills. The range is designed with various unique geometries - to meet your specific needs and machining challenges. Double deburr - WhizThrill Are burrs on both sides causing you a headache - when thread milling a through hole? WhizCut has designed double deburring thread mills, where both sides are deburred in the standard thread milling process. We only need to know one thing from you: the exact length of the thread - and it will be produced as a special. Range benefits - Upgraded output: the great carbide and coating combinations of WhizThrill gives better surface finish and longer tool life. - Time saving: WhizThrill deburrs the thread entrance without having to make a chamfer. - Unique geometries: find the perfect thread mill for your specific job. - Wide range: from M1-M42, 0,4-4 mm pitch and wide range of special thread types: NPT, NPTF and Whitworth. - Coolant through: both straight and radial.

Four cutting edges - maximum stability Increase productivity together with the winning concepts of WhizThread. The four very sharp cutting edges are precision ground on all four sides - and tangentially mounted. This results in longer lasting inserts and great performance. Stable and long lasting - the focal point of the WhizThread design. It is a unique tool system where the insert is fixed in the most solid position. The resulting clamping force goes diagonally through the insert and toolholder. The insert is forced back into the toolholder pocket to boost stability. Range benefits - Better cutting conditions: by a standing-up-insert in the toolholder. The cutting forces are drawn through the insert into the holder - for stability. - Work close to the shoulder: with minimal distance between the side of the insert and the thread. - Improved thread quality: with precision ground cutting edges on all sides and a stable insert. - Less time with tool change: combine WhizThread with WhizFix tool holder system and index the inserts with the toolholder still in the machine. - Quick-change coolant through: all WhizThread inserts can be used with the WhizHip coolant through holders.

WhizGroove - for tight tolerances Have the cutting edge your way. WhizGroove inserts have four precision ground cutting edges and they come in four different shapes: sharp cutting edges and corners, corner radiuses, full radius and slightly honed cutting edges. It is a great combo of precision, stability and low cost per cutting edge. We are proud to present WhizGroove - WhizCuts most recent product range. Perform excellent and eliminate variation in cut parts. Increase your productivity with WhizGroove: precision ground inserts with four cutting edges. WhizGroove was explicitly designed to manage tight tolerance production - down to the decimal and achieve consistent quality with +- 0,01 tolerance. WhizCut offers a standard cutting rake of 12 degrees and 2, 6, 16, and 20 degrees as special requests. WhizGroove is available with sharp corner, radius, and full radius. Special designs are available on request. Range benefits - Winning combo: of precise geometries and four sharp cutting edges. - Precision ground: all inserts are precision ground on all four edges. - Your choice: WhizGroove comes with sharp corners, radius, and full radius. - On request: contact us if you need a special design. - Mix it and fix it: operate WhizGroove together with WhizFix toolholder system and index the inserts in 15 seconds. - Improve productivity: with enhanced chip control. We recommend using WhizHip holders, feeding the coolant through the holder.

WhizHip - high pressure connnections WhizHip takes the heat of your tools and tool change. It is a high pressure coolant system that is quick, adjustable and easy to use. WhizHips optimised coolant angles and the closeness to the cutting edge enhances tool performance leading to shorter machining times, less machine stops and a more consistent machining process. WhizHip is a distribution system for high pressure coolant, capable of handling pressures up to 300 bar, and at the same time flexible for setup and tool changes. WhizHip performs great, leading to shorter machining times, less machine stops and a more consistent process. Range benefits - Flexible: WhizHip is designed with flexible, hard wearing stainless steel braided hoses - bendable with quick change couplings and adjustable nozzles. - Heat resistant: the hoses are designed to withstand heat from hot chips shooting from the material. - Time saving: connect the hoses to the quick change coupling without using any other tools. - Exact: the high pressure coolant is led through the toolholder and exits with precisely directed jets. - Great chip control: high pressure controls and breaks the chip thanks to its concentration at the cutting edge. - Ready: WhizHip and WhizIn toolholders are all prepared for internal high pressure coolant

La cartera de productos WhizAdapt es todo colaboraciones. WhizCut se asocia con los inventos más brillantes del mercado para crear las mejores y más modernas herramientas de corte para usted. 

WhizAdapt PZ©turn - Soportes de cambio rápido
MAS Tools GmbH, inventores de los soportes de cambio rápido PZ©turn para tornos de tipo suizo se han superado a sí mismos con este sistema de cambio rápido extremadamente estable y duradero. El polígono cónico proporciona un soporte y una repetibilidad muy buenos. Los cabezales se sujetan siempre en el centro del cono, mediante un tornillo M5x0,5 acodado que empuja el cabezal hacia el centro del soporte. Los cabezales están disponibles con la mayoría de los alojamientos para plaquitas WhizCut, todos vienen con refrigerante a través de la preparación. Los mangos están ahora disponibles en 12 mm y 1/2”. Otros tamaños de bolsillos y mangos (10 mm, 5/8”, 16 mm) están disponibles bajo pedido.

Beneficios de la gama

• Más estabilidad, menos vibraciones: El PZ©turn tiene un posicionamiento muy preciso gracias a un polígono cónico y el tornillo de apriete sólo empuja la cabeza hacia el interior del soporte y no hacia abajo.
• Más estabilidad, menos vibraciones.
• Configuraciones más rápidas: El mismo mango se puede utilizar para muchos cabezales y aplicaciones diferentes, lo que hace que sus configuraciones no sólo sean más rápidas, sino también mucho más flexibles.
• Multitud de cabezales y aplicaciones
• Múltiples puertos de refrigerante: 3 puertos de refrigerante hacen posible conectar el mango a cualquier configuración de máquina.
• Máximo rendimiento.
• Máxima eficiencia del refrigerante: El WhizAdapt se combina con nuestras boquillas de refrigerante WhizHip proporcionando el mejor refrigerante posible al filo de corte.
• Máxima eficiencia del refrigerante: El WhizAdapt se combina con nuestras boquillas de refrigerante WhizHip proporcionando el mejor refrigerante posible al filo de corte.
• Gama ampliada bajo pedido: Disponemos de una gama completa de bolsillos ISO y otros cabezales bajo pedido.
• Perfiles de fresado.
• Cambio rápido: Cambio de plaquita en 30 segundos.

Translated with DeepL

WhizFix 2.0 está diseñado para permitir a los operarios de máquinas indexar plaquitas en tornos suizos sin perder un tiempo valioso. Gracias a la exclusiva interfaz click-in/click-out entre el soporte y el cabezal de la plaquita, los cambios pueden realizarse rápidamente y con estabilidad.

La estabilidad y la fiabilidad han sido los principios que han guiado a WhizCut durante todo el proceso de desarrollo de este nuevo sistema modular, que supone una actualización de su predecesor, WhizFix. El sistema original de sujeción de clavijas se ha actualizado en función de los comentarios de los clientes, centrándose en la combinación de facilidad de uso, fiabilidad y flexibilidad.

Características principales de WhizFix 2..0

Acoplamiento click-in/click-out: desarrollado para cambios más rápidos, con una característica de nuevo diseño que hace que el cambio de cabezales de inserción sea extremadamente suave y rápido.

Precisión mejorada: una de las características más cruciales de WhizFix 2.0 es su capacidad para mantener la estabilidad y la fiabilidad a un nivel alto y constante, cambio tras cambio. El sistema de herramienta modular ofrece la misma precisión que un portaherramientas sólido, garantizando que el cabezal de inserción vuelva exactamente a la misma posición cada vez.

Estabilidad: la interfaz única entre el portaherramientas y el cabezal de inserción es excepcionalmente resistente, proporcionando la misma estabilidad que un portaherramientas sólido.

Diseño minimalista:
WhizFix 2.0 no es más grande que un portaherramientas macizo, por lo que es más fácil fijarlo con firmeza, lo que se traduce en detalles más finos y una mayor vida útil de la herramienta.

Sistema de refrigeración: con un sistema preparado tanto para refrigerante pasante como para un sistema sin refrigerante de alta presión, con costes reducidos. Translated with DeepL

WhizAdjust - for perfecting center height Take backworking to a new level with WhizAdjust and enjoy the flexibility. This is an innovative and patented toolholder system that is perfect for turning against the sub spindle. The height adjustment goes quick and easy - without loss of stability. Fine-tune your way into the future of backworking, with the patented toolholdersystem WhizAdjust. It is a brand new and adjustable toolholder system from WhizCut - with quick height adjustment and no loss of stability. The quick: The fine-tune adjustment screw together with stable clamping makes it possible to modify center height. Loosen one clamping screw from the WhizAdjust head and shank - and the adjustment can be done. It is as easy as that. The stable: The shank and adjustable head are positioned together with serrated surfaces in X- axis and the adjustment screw plus a spring in Y. The repeatability, by releasing the toolholder and fastening it again, is under 0,005mm. Range benefits - Quick release and easy to adjust: You only need one clamp screw and one adjustment screw. - Rigid toolholder: with slanted and serrated connection surfaces. - Combine adjustable heads: use the same shank part for multiple adjustable heads: WhizCut, WhizThread and WhizGroove. - Precise adjustment: +/- 0,02 per line. Fine tuning and repeatability down to 0,005mm.